Arc'teryx  Aerios 5-Panel Cap

$60.73Compared to $75.00* Save 19%
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Speed isn't everything, but it sure is nice. This Arc'teryx hat has fast-drying fibers, an ultralight construction and a quick-adjust shockcord at the back. Make it your go-to for sunny mountain runs.

Color: Stratus/Black Sapphire
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Features

  • Shockcord adjustment at back holds the fit and is easy to operate while on the move
  • Internal panel at the front helps manage moisture
  • Front brim shades the face and is made from EVA foam to hold its shape and minimize weight
  • Lightweight, durable, air permeable and water repellent
  • 15-denier nylon double weave is light, durable and breathable; it's also made with fast-drying fibers
  • This article was treated with an anti-odor biocidal product (Silvadur™ )
  • PFAS (per- and polyfluoroalkyl substances) compliant

Imported.

View the Arc'teryx Aerios Product LineView all Arc'teryx Men's Hiking Hats

Technical Specs

Best Use

Hiking

Hat Style

Cycling Cap

Fabric

15-denier nylon double weave ripstop mechanical stretch, 42 g/m², FC0 durable water repellent (DWR) and SF coated - 100% nylon

Lining Fabric

100% polyester mesh

Visor/Brim

Yes

Head Circumference

S/M: 21.75-22.5 inches

L/XL: 22.75-23.5 inches

Length of Bill

2.5 inches

Width of Brim

7.25 inches

Gender

Unisex

Reviews

18 reviews with an average rating of 4.1 out of 5 stars

75% 12 of 16 reviewers recommended

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Olessia
Location:BC
Rated 3.0 out of 5 stars
5 months ago

Uncleanable

Like the ultra lightweight construction. Was handy for backpacking. Wish it came is XS as the s-m is too large for my female head and looks quite wonky for such an expensive item. What really bugs me is that care instructions forbid washing it, so here I am, stuck with a hat full of salt after the summer adventures, not sure how to clean it so the materials of this expensive hat don't decompose on me.

Response from arcteryx.com
Arc'teryx Guest Services
5 months ago

Hi Olessia, thank you for sharing your experience with the Aerios 5 Panel Cap. We're happy to hear that the lightweight construction has been helpful on your adventures. That said, we're sorry to hear that the fit did not work well for you. Regarding care, you can safely hand-wash the cap in cold water using a mild detergent. Gently scrub any soiled areas, then rinse until the water runs clear. Once it is clean, lay it flat to air dry so it keeps its shape and continues to perform as intended. We appreciate your feedback and will share it with our team as we continue improving our products and services.

Eddie
Location:Vancouver
Rated 3.0 out of 5 stars
1 week ago

Great but needs a part

The hat is extremely lightweight, and now other hats feel heavy in comparison. However, the S-shaped hook for adjusting the size fell off during the second time I wore it. Could you please let me know how I can obtain a replacement part for this?

Response from arcteryx.com
Arc'teryx Guest Services
1 week ago

Hello Eddie, thank you so much for taking the time to share your experience with us. We’re really glad to hear the hat’s lightweight design has been working well for you, and we’re sorry to learn that the S‑shaped adjustment hook came off so early. To help you get the right replacement part, the best next step is to reach out to our after‑sale team through a Product Service Request form. They’ll be able to review your case in detail and guide you through the next steps. https://arcteryx.com/ca/en/help/product-service/service-request

Matt K
Location:Virginia
Rated 5.0 out of 5 stars
9 months ago

Fantastic hat

Lightest hat and most breathable hatI’ve ever owned extremely packable, have multiple technical hats. Miriam Miriam did you stick you’re looking for the best option possible regardless of price stop thinking and buy this one now.

megclimbs
Location:Denver
Rated 3.0 out of 5 stars
2 weeks ago

Great in theory BUT

Great looking hat! I love the colors, love the fit, and love how lightweight it is. HOWEVER, it is actually incredibly hot. I don't find it breathable at all. Far less than any other hat I own. It's likely because of how lightweight and compact it is. No air gets through anywhere. I can wear it in the winter to keep my head warm, but it's far too hot otherwise. I wish it came with a mesh back paired with the same lightweight material. Also, as others have mentioned, you can't wash it and you can't stuff it in a bag. If the brim gets folded, it won't regain it's shape.

Response from arcteryx.com
Arc'teryx Guest Services
2 weeks ago

Hello there, thank you for taking the time to share your thoughts on the Aerios 5 Panel Cap. We’re really glad to hear you’re enjoying the look, fit, and lightweight feel, though we’re sorry the breathability hasn’t met your expectations. Your feedback about heat retention, packability, and the brim’s structure is incredibly valuable — especially since you’ve compared it directly to other hats you own. Insights like yours help our design teams understand how these materials perform in real conditions, and your suggestion about pairing the lightweight fabric with a mesh back is exactly the kind of detail that informs future iterations. If you ever decide the cap isn’t the right match for your needs, our team is always here to help explore options.

ajjain
Location:nyc
Rated 1.0 out of 5 stars
7 months ago

Good luck if it's soaked in sweat/water

Good hat until it deforms because as the instructions say "only surface clean" and do not wash... hmm what happens when the hat becomes soaked in sweat and dries in variable climates? It'll get deformed. How do you surface clean a hat that's been soaked in sweat??? Specifically in my case the part that gets deformed is most likely the fabric on the underside of the rim. It looks like it shrunk a tiny bit and now the rim is permanently deformed. What kind of running/sports hat works like this??

Response from arcteryx.com
Customer Service
7 months ago

Hi there, thank you for sharing your experience. We're sorry to hear that your hat became deformed after getting soaked. We understand how frustrating that must be, especially for a product designed for active use. This hat is constructed with fast-drying fibers to help manage moisture during performance activities. However, depending on the amount of sweat and environmental conditions, drying speed and fabric response can vary. For cleaning, we recommend using a damp cloth with water and mild detergent, as outlined in our care instructions. Machine washing or drying can unfortunately lead to damage, which is why we include a care label on each garment to help guide proper maintenance. We appreciate you sharing your feedback and will pass this along to our design team for future consideration.

Greg
Location:Vancouver
Rated 2.0 out of 5 stars
8 months ago

Another L

Good design, fit, and materials. Super light and incredibly breathable, by far the most breathable hat I’ve found. Might seem like a petty complaint, but the logo fell off after the second use. For this price the branding should not be delaminating immediately. Zero support from the folks at the store when I tried to return it. Arcteryx really stacking up the L’s here lately. Another dud. Think I’m done with this brand.

Response from arcteryx.com
Arc'teryx Guest Services
8 months ago

Hi Carl. Thanks for taking the time to share your thoughts on the Aerios 5 Panel Hat. It’s great to hear the design, fit, and breathability worked well for you, though we understand how disappointing it must have been to see the logo come off so quickly. If you haven’t yet, we encourage you to submit a Product Service Request form so our team can review the issue more closely and provide support.

BJWygle
Location:Portland, OR
Rated 3.0 out of 5 stars
9 months ago

Light, great fit but hot

I want to like this hat and there is a lot to like. The fit is fantastic, it's VERY light weight and the design is superb. Unfortunately, it doesn't allow air to pass easily and I find that it runs hot. I have the wool 5 panel hat that I find myself choosing over this even on really hot days. If a ventilated version of this hat were to be made, I think it would be one of the very best.

Response from arcteryx.com
Customer Service
9 months ago

Hello there, thanks so much for the thoughtful feedback. It’s great to hear you’re enjoying the fit, weight, and design of the Aerios 5 Panel Cap, but we are sorry to hear that the breathability did not meet your needs. We’re always listening, and suggestions like yours help us explore new ways to evolve our designs. A more ventilated version is a fantastic idea, and we’ll be sure to share it with our product team!

Anonymous
Location:Cleveland, OH
Rated 5.0 out of 5 stars
1 month ago

Best Hat Ever

This is the most comfortable hat I’ve ever owned, and believe me… I‘ve bought A LOT of different hats over the years. I bought a second one in a different color and might even buy a third. Extremely breathable, the material is thin yet seems to be very durable, it fits well and keeps me dry. It’s everything you want in a hat! I wish I would’ve discovered this product sooner!

Drew Marc
Rated 5.0 out of 5 stars
9 months ago

Functional, light, and packable. Spot on.

The hat is an awesome light weight option when you want to keep the sun off and the weight off. It's proven to be unexpectedly durable given the light weight, and easy to keep clean after a rugged adventure. The clasp in the back is a bit finnicky and probably the primary point of design that I would recommend Arc'Teryx explore improving.

haraldmartin
Rated 4.0 out of 5 stars
3 months ago

Very nice but too big logo

I had the previous version and loved it, for climbing, casual use and trail running. When i lost it wanted a replacement. Too bad they added the big text underneeth the hood, which i don't like, even though its kinda hidden. Light, fast dry and good looking.Get rid of the big text and it's a 5/5/ again (like the old version).

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